今日要聞

常柴：技改賦能新產(chǎn)品生產(chǎn) 效率提升再上新臺(tái)階

2024-04-17 09:42:30 來源：常柴 閱讀量：19790 評(píng)論

導(dǎo)讀：目前，已成功解決了4G36新品柴油機(jī)及部分其他型號(hào)配套拖拉機(jī)的柴油機(jī)飛輪螺栓擰緊的難題。

　　【農(nóng)機(jī)網(wǎng) 科技創(chuàng)新】隨著公司產(chǎn)品線的不斷擴(kuò)展，多缸機(jī)廠現(xiàn)場(chǎng)原有的3軸飛輪螺栓擰緊機(jī)已無法滿足新型柴油機(jī)飛輪螺栓擰緊的需求。面對(duì)這一挑戰(zhàn)，多缸機(jī)廠在去年立項(xiàng)，成立技改項(xiàng)目組，迅速行動(dòng)，通過技術(shù)創(chuàng)新與設(shè)備改造，解決生產(chǎn)瓶頸，提升生產(chǎn)效率。目前，已成功解決了4G36新品柴油機(jī)及部分其他型號(hào)配套拖拉機(jī)的柴油機(jī)飛輪螺栓擰緊的難題。
 
改造后的飛輪螺栓擰緊機(jī)工作場(chǎng)景
 
　　多缸機(jī)廠原有的3軸飛輪螺栓擰緊機(jī)是針對(duì)6螺栓飛輪機(jī)型設(shè)計(jì)的，而新型柴油機(jī)采用的是7只螺栓緊固飛輪，以前采用傳統(tǒng)的人工使用風(fēng)槍擰緊方式不僅費(fèi)時(shí)費(fèi)力，而且擰緊效果不佳，難以滿足生產(chǎn)需求。針對(duì)這一問題，多缸機(jī)廠技改項(xiàng)目組提出了創(chuàng)新的解決方案：采用4根擰緊軸分兩步擰緊飛輪螺栓，先擰緊4只螺栓，再對(duì)剩下的3只螺栓進(jìn)行擰緊，這一方案既解決了7只螺栓間隙較小無法采用7軸擰緊機(jī)的問題，又保證了擰緊力矩的準(zhǔn)確性和一致性。
 
　　在項(xiàng)目實(shí)施過程中，多缸機(jī)廠技改項(xiàng)目組負(fù)責(zé)擰緊主體方案設(shè)計(jì)、圖紙繪制以及委外制作和安裝調(diào)試工作。同時(shí)，設(shè)備供應(yīng)商也提供了技術(shù)支持，將一根擰緊軸改造成偏置軸，并配合現(xiàn)場(chǎng)進(jìn)行組裝和調(diào)試。雙方緊密合作，確保了項(xiàng)目的順利進(jìn)行。
 
　　改造后的飛輪螺栓擰緊機(jī)操作簡(jiǎn)單、方便，實(shí)現(xiàn)了二次擰緊功能，大大提高了擰緊效率和質(zhì)量。同時(shí)，擰緊機(jī)還具備數(shù)據(jù)記錄功能，為生產(chǎn)過程的追溯和管理提供了有力支持。該項(xiàng)目原計(jì)劃投資20萬元，但實(shí)際使用總費(fèi)用僅為9萬元，這得益于項(xiàng)目組的精心策劃和高效執(zhí)行，在本次技改項(xiàng)目中，多缸機(jī)廠機(jī)修班組完成了大量的自主制作與安裝調(diào)試工作，為預(yù)算的有效控制提供了強(qiáng)有力的保障。
 
　　經(jīng)過技改項(xiàng)目組9個(gè)多月時(shí)間的努力，該飛輪螺栓擰緊機(jī)順利通過設(shè)備驗(yàn)收后投入生產(chǎn)使用。這一創(chuàng)新改造不僅解決了生產(chǎn)中的實(shí)際問題，也提升了現(xiàn)場(chǎng)的生產(chǎn)效率和產(chǎn)品質(zhì)量，為公司的可持續(xù)發(fā)展注入了新的動(dòng)力。同時(shí)為了充分保護(hù)本次創(chuàng)新技改項(xiàng)目的獨(dú)特技術(shù)和創(chuàng)新成果，多缸機(jī)廠積極為該項(xiàng)目申報(bào)了實(shí)用型專利。在技術(shù)創(chuàng)新和設(shè)備改造取得積極成效的基礎(chǔ)上，多缸機(jī)廠有關(guān)負(fù)責(zé)人表示，未來多缸機(jī)廠將繼續(xù)致力于技術(shù)創(chuàng)新和設(shè)備升級(jí)，不斷提升生產(chǎn)線的自動(dòng)化和智能化水平，為公司的穩(wěn)定有序健康發(fā)展貢獻(xiàn)更多力量。(朱珺祎/文并攝)

上一篇： 小麥“三病一蟲”防控技術(shù)要點(diǎn)

下一篇：新質(zhì)生產(chǎn)力再上“新” | 雷沃谷神領(lǐng)航金標(biāo)版履帶機(jī)重磅發(fā)布

我要評(píng)論
文明上網(wǎng)，理性發(fā)言。（您還可以輸入200個(gè)字符)

所有評(píng)論僅代表網(wǎng)友意見，與本站立場(chǎng)無關(guān)。

產(chǎn)品推薦 更多

[{"ID":"3202919","Picture":"mt0001/463345e347026bed55540bc6fd5e88cc58d5752fa103ada02428045792ef32dc80276a7c529f93eb.jpg","PictureDomain":"img70","Name":"供應(yīng)硅光探針臺(tái)多少錢","Type":"GP200SiPH","Descrip":"硅光探針臺(tái),GP200-SIP系列8英寸探針臺(tái)包含硅光芯片的DC&RF&OO測(cè)試所需的完整配置，在短時(shí)間內(nèi)可準(zhǔn)確地完成芯片的參數(shù)測(cè)試與提取。GP200擁有穩(wěn)定且可靠的測(cè)試平臺(tái)，保證測(cè)試中的扎針質(zhì)量。優(yōu)異的光學(xué)系統(tǒng)結(jié)合分辨率＜2μm的針座系統(tǒng)，確保扎針的穩(wěn)定性。","CompanyName":"南京芯測(cè)軟件技術(shù)有限公司","CompanyID":"141478","MarketPrice":"0","PsOrder":"0","PgID":"110","MaxOrder":"0","CityID":"86","City":"南京市","Address":"南京市","PropertysValue":"","HitNumber":"63","FrontShow":"0","IsCharges":"1","Year":"1","StarNum":"1","UpdateAndClientSort":"51558161","StandUrl":"/st141478","UpdateTime":"2024/12/22 12:01:05","TodayIsUpdate":"1","AttType":"0","AttState":"3","AttAddType":"3","IsSeoCreate":"0","IsOnlinePay":"0","MinPrice":"0.00","MaxPrice":"0.00","ClassID":"21002","productonlinetime":"1900/1/1 0:00:00","OnLineDate":"1900/1/1 0:00:00","DownLineDate":"1900/1/1 0:00:00","BrandPicDomin":"","BrandPicName":"","BrandProperty":"","PBrandID":"0","IsHadVideo":"0","VideoTime":"0","ShowPrice":"0.00","IndustrySort":"1020000","HasPicSort":"103202919","UserID":"154479","PriceType":"0","PictureID":"1980238","CompanyTypeID":"5","Tag":"","LinkMan":"程經(jīng)理","TelPhone":"","ClassName":"其它","ComProduct":"探針臺(tái)，芯片ESD測(cè)試設(shè)備，TLP測(cè)試設(shè)備，CDM測(cè)試設(shè)備","BrandNameCH":"","IsShow":"1","MarketPrice2":"0","RetailPrice":"0","ComHitnumber":"1404","MarketUpdateTime":"","CreateTime":"2024/12/3 4:20:38","Flag":"1","PackageName":"營銷寶會(huì)員","ClientSort":"0","CsName":"","Reprint":"2","FeedBackMsg":"","EnUrl":"","MobilePhone":"18923898569"},{"ID":"3118326","Picture":"74a34d6b99a3c7324227a645b5accc32ce802e41b939498ef5acd7ca7b0a581104c2488290a32535.jpg","PictureDomain":"img47","Name":"尼康Nikon高度計(jì) MF-501","Type":"MF-501","Descrip":"柵尺內(nèi)置的數(shù)字測(cè)量?jī)x?？梢?.01μm的最小讀數(shù)測(cè)量小型精密儀器和電子零件的厚度、高度差等。高精度保證　　最小讀數(shù)從1µm到0.01µm3種數(shù)字測(cè)量頭 MF-1001：測(cè)量范圍0?100mmMF-501：測(cè)量范圍0?50mmMH-15M：測(cè)量范圍0?15mm2種計(jì)數(shù)器MFC-200：最小讀數(shù)值0.1µmTC-200：最小讀數(shù)值0.01µm","CompanyName":"圓松（成都）精密儀器設(shè)備有限公司","CompanyID":"139615","MarketPrice":"0","PsOrder":"0","PgID":"110","MaxOrder":"0","CityID":"248","City":"成都市","Address":"成都市","PropertysValue":"","HitNumber":"139","FrontShow":"0","IsCharges":"1","Year":"1","StarNum":"1","UpdateAndClientSort":"51558161","StandUrl":"/st139615","UpdateTime":"2024/12/22 12:01:07","TodayIsUpdate":"1","AttType":"0","AttState":"3","AttAddType":"3","IsSeoCreate":"0","IsOnlinePay":"0","MinPrice":"0.00","MaxPrice":"0.00","ClassID":"21002","productonlinetime":"1900/1/1 0:00:00","OnLineDate":"1900/1/1 0:00:00","DownLineDate":"1900/1/1 0:00:00","BrandPicDomin":"","BrandPicName":"","BrandProperty":"","PBrandID":"0","IsHadVideo":"0","VideoTime":"0","ShowPrice":"0.00","IndustrySort":"1020000","HasPicSort":"103118326","UserID":"152605","PriceType":"0","PictureID":"1912208","CompanyTypeID":"5","Tag":"","LinkMan":"袁仕文","TelPhone":"028-87954548","ClassName":"其它","ComProduct":"儀器，設(shè)備、量具","BrandNameCH":"","IsShow":"1","MarketPrice2":"0","RetailPrice":"0","ComHitnumber":"9460","MarketUpdateTime":"","CreateTime":"2024/8/18 1:01:21","Flag":"1","PackageName":"營銷寶會(huì)員","ClientSort":"0","CsName":"","Reprint":"2","FeedBackMsg":"","EnUrl":"","MobilePhone":"19150125510"},{"ID":"3088255","Picture":"mt0001/d18d22ba8792e2aa83bd0373959c1bcf6aad9c26cb9f983cd56d19365a300c91ac959f457f1c57a1.jpg","PictureDomain":"img78","Name":"銷售球團(tuán)壓力機(jī)廠家","Type":"HXQT-10SK","Descrip":"鏈?zhǔn)饺詣?dòng)鐵礦球團(tuán)壓力機(jī)鐵礦球團(tuán)又稱球團(tuán)礦，是高爐煉鐵的主要原料之一，球團(tuán)礦的抗壓強(qiáng)度是一項(xiàng)重要的技術(shù)質(zhì)量指標(biāo)，國家標(biāo)準(zhǔn)（GB/T14201-2018）是將60顆以上直徑10mm到12.5mm的球團(tuán)礦逐一將其壓潰，壓板速度穩(wěn)定在15mm/min，其壓潰壓力的平均值即為球團(tuán)的抗壓強(qiáng)度。 我公司主導(dǎo)起草GB/T14201-2018《鐵礦球團(tuán)抗壓強(qiáng)度測(cè)定方法》國家標(biāo)準(zhǔn)。","CompanyName":"紹興市上虞宏興機(jī)械儀器制造有限公司","CompanyID":"139296","MarketPrice":"0","PsOrder":"0","PgID":"110","MaxOrder":"0","CityID":"104","City":"紹興市","Address":"紹興市","PropertysValue":"","HitNumber":"84","FrontShow":"0","IsCharges":"1","Year":"1","StarNum":"1","UpdateAndClientSort":"51558161","StandUrl":"/st139296","UpdateTime":"2024/12/22 12:01:05","TodayIsUpdate":"1","AttType":"0","AttState":"3","AttAddType":"3","IsSeoCreate":"0","IsOnlinePay":"0","MinPrice":"0.00","MaxPrice":"0.00","ClassID":"21002","productonlinetime":"1900/1/1 0:00:00","OnLineDate":"1900/1/1 0:00:00","DownLineDate":"1900/1/1 0:00:00","BrandPicDomin":"","BrandPicName":"","BrandProperty":"","PBrandID":"0","IsHadVideo":"0","VideoTime":"0","ShowPrice":"0.00","IndustrySort":"1020000","HasPicSort":"103088255","UserID":"152286","PriceType":"0","PictureID":"1910663","CompanyTypeID":"5","Tag":"","LinkMan":"陶經(jīng)理","TelPhone":"057582581177","ClassName":"其它","ComProduct":"焦炭反應(yīng)性，反應(yīng)后強(qiáng)度測(cè)定儀,焦炭制球機(jī)，焦炭轉(zhuǎn)鼓,鐵礦石還原性，鐵礦石冶金性能，球團(tuán)礦抗壓強(qiáng)度，鐵礦石還原性低溫粉化，燒結(jié)轉(zhuǎn)鼓，石灰活性度","BrandNameCH":"","IsShow":"1","MarketPrice2":"0","RetailPrice":"0","ComHitnumber":"7446","MarketUpdateTime":"","CreateTime":"2024/7/16 22:58:34","Flag":"1","PackageName":"營銷寶會(huì)員","ClientSort":"0","CsName":"","Reprint":"2","FeedBackMsg":"","EnUrl":"","MobilePhone":"18767579657"},{"ID":"3002564","Picture":"mt0003/463345e347026bedad110292d18957b2dccd7557b60d7e51c4d5fbc8856f10a6d810b26acf38f787.jpg","PictureDomain":"img61","Name":"塑料老化試驗(yàn)箱價(jià)格","Type":"HD-E802","Descrip":"UV紫外老化箱主要用于涂料油墨油漆、樹脂、塑料、印刷包裝、鋁型材、粘合劑、汽車摩托車工業(yè)、化妝品、金屬、電子、電鍍、醫(yī)藥等。符合ASTMG53-77規(guī)范GB﹑GJB﹑MIL﹑ASTM﹑CNS﹑IEC﹑JIS﹑AATCC﹑DIN﹑Fed Test﹑BS﹑SAE標(biāo)準(zhǔn)。","CompanyName":"廣東海達(dá)儀器有限公司","CompanyID":"133948","MarketPrice":"0","PsOrder":"0","PgID":"110","MaxOrder":"0","CityID":"229","City":"東莞市","Address":"東莞市","PropertysValue":"","HitNumber":"78","FrontShow":"0","IsCharges":"1","Year":"1","StarNum":"1","UpdateAndClientSort":"51558161","StandUrl":"/st133948","UpdateTime":"2024/12/22 12:01:02","TodayIsUpdate":"1","AttType":"0","AttState":"3","AttAddType":"3","IsSeoCreate":"0","IsOnlinePay":"0","MinPrice":"0.00","MaxPrice":"0.00","ClassID":"21002","productonlinetime":"1900/1/1 0:00:00","OnLineDate":"1900/1/1 0:00:00","DownLineDate":"1900/1/1 0:00:00","BrandPicDomin":"","BrandPicName":"","BrandProperty":"","PBrandID":"0","IsHadVideo":"0","VideoTime":"0","ShowPrice":"0.00","IndustrySort":"1020000","HasPicSort":"103002564","UserID":"146938","PriceType":"0","PictureID":"1811365","CompanyTypeID":"5","Tag":"","LinkMan":"何","TelPhone":"13602382905","ClassName":"其它","ComProduct":"恒溫恒濕箱，拉力機(jī)，冷熱沖擊試驗(yàn)箱，紙箱破裂機(jī)，鹽霧試驗(yàn)箱，模擬運(yùn)輸振動(dòng)臺(tái)，紙箱抗壓試驗(yàn)機(jī)，紙箱跌落試驗(yàn)機(jī)，甲醛釋放箱，家具檢測(cè)儀器","BrandNameCH":"","IsShow":"1","MarketPrice2":"0","RetailPrice":"0","ComHitnumber":"14505","MarketUpdateTime":"","CreateTime":"2024/4/27 12:22:21","Flag":"1","PackageName":"營銷寶會(huì)員","ClientSort":"0","CsName":"","Reprint":"2","FeedBackMsg":"","EnUrl":"","MobilePhone":"13602382905"},{"ID":"2872036","Picture":"mt0008/5afa7988de8616ee0ceeb24a25a5164cb5812f88af7d07fccc58808f8760fe7ac62677d0032c4c32.jpg","PictureDomain":"img62","Name":"GHJ-100型混合機(jī)廠家","Type":"GHJ系列","Descrip":"對(duì)于二維、三維、V型混合機(jī)、雙錐混合機(jī)、密閉料倉等抽真空容器，可以選用混合機(jī)用真空上料機(jī)。，通過進(jìn)料三通等物氣分離裝置，對(duì)受料設(shè)備直接抽直空，物料在受料設(shè)備內(nèi)的直空作用下，從進(jìn)料口直接吸入受料設(shè)備。此種加料形式下，物料始終處于連續(xù)流動(dòng)的狀態(tài)，上料穩(wěn)定、快速、故障率低。","CompanyName":"天津潤澍機(jī)械有限公司","CompanyID":"133362","MarketPrice":"0","PsOrder":"0","PgID":"110","MaxOrder":"0","CityID":"2","City":"天津市","Address":"天津市","PropertysValue":"","HitNumber":"74","FrontShow":"0","IsCharges":"1","Year":"1","StarNum":"1","UpdateAndClientSort":"51558161","StandUrl":"/st133362","UpdateTime":"2024/12/22 12:01:00","TodayIsUpdate":"1","AttType":"0","AttState":"3","AttAddType":"3","IsSeoCreate":"0","IsOnlinePay":"0","MinPrice":"0.00","MaxPrice":"0.00","ClassID":"21002","productonlinetime":"1900/1/1 0:00:00","OnLineDate":"1900/1/1 0:00:00","DownLineDate":"1900/1/1 0:00:00","BrandPicDomin":"","BrandPicName":"","BrandProperty":"","PBrandID":"0","IsHadVideo":"0","VideoTime":"0","ShowPrice":"0.00","IndustrySort":"1020000","HasPicSort":"102872036","UserID":"146351","PriceType":"0","PictureID":"1795398","CompanyTypeID":"5","Tag":"","LinkMan":"李先生/ 王先生","TelPhone":"022-86875277/022-26913788","ClassName":"其它","ComProduct":"電動(dòng)真空上料機(jī)，電動(dòng)真空加料機(jī)，氣動(dòng)真空上料機(jī)，氣動(dòng)真空加料機(jī)，可彎曲螺旋輸送機(jī)，無塵投料站，稱重系統(tǒng)等","BrandNameCH":"","IsShow":"1","MarketPrice2":"0","RetailPrice":"0","ComHitnumber":"16036","MarketUpdateTime":"","CreateTime":"2023/12/16 16:03:18","Flag":"1","PackageName":"營銷寶會(huì)員","ClientSort":"0","CsName":"","Reprint":"2","FeedBackMsg":"","EnUrl":"","MobilePhone":"13802183485/ 18722015133"},{"ID":"3153773","Picture":"mt0001/41d711f7cd1868fb8181acb9f6247e32fc40c1a7fa1edfb64814ccc0d8d886d5d1900057f3d71663.jpg","PictureDomain":"img79","Name":"銷售高低溫循環(huán)試驗(yàn)箱價(jià)格","Type":"","Descrip":"高低溫循環(huán)試驗(yàn)箱產(chǎn)品簡(jiǎn)介： 高低溫濕熱交變箱學(xué)名為 高低溫濕熱交變?cè)囼?yàn)箱 ，是航空、汽車、家電、科研等領(lǐng)域的測(cè)試設(shè)備，用于測(cè)試和確定電工、電子及其他產(chǎn)品。","CompanyName":"東莞市源泰鑫試驗(yàn)設(shè)備有限公司","CompanyID":"138130","MarketPrice":"0","PsOrder":"0","PgID":"110","MaxOrder":"0","CityID":"229","City":"東莞市","Address":"東莞市","PropertysValue":"","HitNumber":"84","FrontShow":"0","IsCharges":"1","Year":"1","StarNum":"1","UpdateAndClientSort":"51558160","StandUrl":"/st138130","UpdateTime":"2024/12/22 12:00:05","TodayIsUpdate":"1","AttType":"0","AttState":"3","AttAddType":"3","IsSeoCreate":"0","IsOnlinePay":"0","MinPrice":"0.00","MaxPrice":"0.00","ClassID":"21002","productonlinetime":"1900/1/1 0:00:00","OnLineDate":"1900/1/1 0:00:00","DownLineDate":"1900/1/1 0:00:00","BrandPicDomin":"","BrandPicName":"","BrandProperty":"","PBrandID":"0","IsHadVideo":"0","VideoTime":"0","ShowPrice":"0.00","IndustrySort":"1020000","HasPicSort":"103153773","UserID":"151120","PriceType":"0","PictureID":"1953205","CompanyTypeID":"5","Tag":"","LinkMan":"韋生","TelPhone":"86-0769-26622051","ClassName":"其它","ComProduct":"試驗(yàn)箱,試驗(yàn)機(jī),恒溫恒濕試驗(yàn)箱,冷熱沖擊試驗(yàn)箱,高低溫試驗(yàn)箱，老化試驗(yàn)箱，紫外光耐氣候試驗(yàn)箱，高溫試驗(yàn)箱，老化房等","BrandNameCH":"","IsShow":"1","MarketPrice2":"0","RetailPrice":"0","ComHitnumber":"8728","MarketUpdateTime":"","CreateTime":"2024/10/1 17:34:29","Flag":"1","PackageName":"營銷寶會(huì)員","ClientSort":"0","CsName":"","Reprint":"2","FeedBackMsg":"","EnUrl":"","MobilePhone":"18665151763,15876945089"}]