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中國(guó)一拖重拖產(chǎn)品日產(chǎn)、月產(chǎn)量均創(chuàng)歷史新高

2022-10-17 10:00:14 來(lái)源：中國(guó)一拖 閱讀量：13591 評(píng)論

導(dǎo)讀：三季度以來(lái)，中國(guó)一拖市場(chǎng)銷售訂單不斷增加，生產(chǎn)組織系統(tǒng)開(kāi)啟了持續(xù)“爆單”模式。

　　【農(nóng)機(jī)網(wǎng) 明星企業(yè)】中國(guó)一拖圍繞滿足市場(chǎng)需求，開(kāi)足馬力生產(chǎn)，不斷提升產(chǎn)能，大拖公司重拖產(chǎn)品日產(chǎn)、月產(chǎn)量均創(chuàng)歷史新高，同比提升近65%。大中輪拖、收獲機(jī)、旋耕機(jī)及柴油機(jī)主機(jī)(總成)產(chǎn)量均創(chuàng)近六年來(lái)同期產(chǎn)量新高。
 
　　中國(guó)一拖為滿足市場(chǎng)需求，組織各主機(jī)單位加強(qiáng)市場(chǎng)調(diào)研和分析，提高“2+2”訂單預(yù)測(cè)準(zhǔn)確率，及時(shí)發(fā)布重點(diǎn)機(jī)型需求變化信息，提前一個(gè)半月鎖定生產(chǎn)計(jì)劃，生產(chǎn)組織更加科學(xué)、精細(xì)。同時(shí)指導(dǎo)各單位制定生產(chǎn)、設(shè)備、物流、能源等應(yīng)急預(yù)案，有效克服了炎熱、暴雨天氣、疫情多點(diǎn)散發(fā)、洛陽(yáng)周邊供應(yīng)商限電、中小拖裝配線回遷等諸多不利因素疊加，圓滿完成了三季度各項(xiàng)生產(chǎn)任務(wù)，同時(shí)滿足了國(guó)四新產(chǎn)品試制和北大荒項(xiàng)目車生產(chǎn)需求。
 
　　中國(guó)一拖大拖公司動(dòng)力輸出總成裝配，因采用島式裝配，裝配過(guò)程中需要將殼體進(jìn)行多次翻轉(zhuǎn)，生產(chǎn)效率低，動(dòng)力輸出總成單件工時(shí)為4min/臺(tái)，與拖拉機(jī)傳動(dòng)系及整機(jī)裝配線的3min/臺(tái)的生產(chǎn)節(jié)拍不匹配。大拖公司經(jīng)過(guò)多方論證，規(guī)劃建造“流水式”的后蓋裝配線，完成了6大類10多種動(dòng)力輸出總成裝配零件的配合尺寸和裝配技術(shù)要求，根據(jù)不同機(jī)型每個(gè)工位的裝配內(nèi)容，利用“ECRS原則”，通過(guò)對(duì)現(xiàn)有工位進(jìn)行“取消”“合并”“重排”“簡(jiǎn)化”，合理布局各工位工作內(nèi)容，優(yōu)化了裝配工藝流程，設(shè)計(jì)了6個(gè)裝配工位的動(dòng)力輸出裝配線。
 
　　動(dòng)力輸出裝配線新增了油封壓機(jī)、軸承壓機(jī)、螺母擰緊機(jī)、翻轉(zhuǎn)機(jī)械手等設(shè)備，將油封、軸承裝配方式由敲擊裝配改用壓力機(jī)靜壓方式裝配，提升油封、軸承裝配質(zhì)量，增加自動(dòng)翻轉(zhuǎn)機(jī)實(shí)現(xiàn)了多品種工序間制件的翻轉(zhuǎn)，成功實(shí)現(xiàn)了產(chǎn)品結(jié)構(gòu)差別較大的動(dòng)力輸出總成共用夾具和工裝的混線裝配，大大降低了操作工的勞動(dòng)強(qiáng)度，實(shí)現(xiàn)了動(dòng)力輸出總成2.85min/臺(tái)的生產(chǎn)節(jié)拍，達(dá)到裝配線線平衡率87.5%的優(yōu)良效果，以及160臺(tái)班產(chǎn)的生產(chǎn)能力，提升了工藝質(zhì)量保障能力和裝配效率，解決了生產(chǎn)節(jié)奏的燃眉之急。

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