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常柴：技改攻堅(jiān)保障產(chǎn)品升級(jí) 自主設(shè)計(jì)助力降本增效

2022-09-19 09:32:03 來源：常柴 閱讀量：19148 評(píng)論

導(dǎo)讀：隨著產(chǎn)品升級(jí)，國四新品4G36柴油機(jī)缸套與機(jī)體之間的裝配采用了過盈配合的方式，需要較大的壓裝力才能將缸套壓入。

　　【農(nóng)機(jī)網(wǎng) 明星企業(yè)】農(nóng)機(jī)國四排放標(biāo)準(zhǔn)實(shí)施在即，國四產(chǎn)品新增的后處理系統(tǒng)、檢測系統(tǒng)等皆為現(xiàn)場批量生產(chǎn)帶來了不小的難度。在公司領(lǐng)導(dǎo)的部署和各職能部門的指導(dǎo)下，多缸機(jī)廠組織開展了一系列針對國四產(chǎn)品的設(shè)備改造升級(jí)、工藝更新優(yōu)化等工作，其中4G36V16缸套壓裝技改項(xiàng)目現(xiàn)已順利完成。
 
　　此前，多缸柴油機(jī)缸套與機(jī)體缸套孔的裝配采用過渡配合的方式，員工使用工裝可快速安裝缸套。隨著產(chǎn)品升級(jí)，國四新品4G36柴油機(jī)缸套與機(jī)體之間的裝配采用了過盈配合的方式，需要較大的壓裝力才能將缸套壓入，現(xiàn)有工裝無法滿足裝配需求，因此，多缸機(jī)廠決定在缸套安裝工位增加一套壓裝設(shè)備。
 
操作人員使用新設(shè)計(jì)的缸套壓裝工裝操作的場景
 
　　針對4G36V16缸套壓裝的技改項(xiàng)目于今年1月立項(xiàng)，隨后按照時(shí)間節(jié)點(diǎn)迅速推進(jìn)，分廠與設(shè)備供應(yīng)商開展了廣泛的技術(shù)交流并確立了項(xiàng)目的初步方案，改造費(fèi)用預(yù)估為20萬元。與此同時(shí)，在鄒向榮、徐凌峰等一批黨員技能專家的帶領(lǐng)下，現(xiàn)場的裝配試驗(yàn)也在如火如荼地開展。
 
操作人員使用氣動(dòng)量儀檢測裝配好的4G36缸套內(nèi)徑的場景
 
　　3月，在4G36V16多缸柴油機(jī)首批裝配時(shí)，技術(shù)人員將清洗溫度調(diào)整到工藝要求上限溫度，發(fā)現(xiàn)機(jī)體在經(jīng)過二道清洗機(jī)高溫清洗后，缸套可使用工裝快速壓裝，項(xiàng)目組立即針對此次發(fā)現(xiàn)開展了進(jìn)一步的跟蹤試驗(yàn)，確認(rèn)了該方案的可行性，遂決定將原壓裝設(shè)備圖紙完成后暫緩制作，改為自行設(shè)計(jì)制作新的壓裝工裝，并采購氣動(dòng)量儀用于測量缸套裝配好后的缸套內(nèi)徑。經(jīng)過一個(gè)月左右的時(shí)間，多缸機(jī)廠技能專家和技術(shù)人員就共同完成了4G36V16缸套壓裝工裝的制作，并投入現(xiàn)場使用。
 
　　目前，該壓裝工裝經(jīng)過幾個(gè)月的跟蹤運(yùn)行，使用效果良好，可滿足生產(chǎn)與質(zhì)量要求，氣動(dòng)量儀測量數(shù)據(jù)符合產(chǎn)品要求。該項(xiàng)目已于近期提交了項(xiàng)目總結(jié)，而整體項(xiàng)目實(shí)際花費(fèi)由預(yù)算的20萬元降低為實(shí)際的5萬元，為公司降本節(jié)支、提質(zhì)增效以及產(chǎn)品升級(jí)貢獻(xiàn)了一份力量。(朱珺祎/文并攝)

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